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How a Substation Happens
Jim Burke (retired)
Baltimore Gas & Electric Company
Anne-Marie Sahazizian
Hydro One Networks, Inc.
1.1 Background
1.2 Need Determination
1.3 Budgeting
1.4 Financing
1.5 Traditional and Innovative Substation Design
1.6 Site Selection and Acquisition
1.7 Design, Construction, and Commissioning Process
Station Design ā¢ Station Construction ā¢ Station Commissioning
References
1.1 Background
The construction of new substations and the expansion of existing facilities are commonplace projects in electric utilities. However, due to its complexity, very few utility employees are familiar with the complete process that allows these projects to be successfully completed. This chapter will attempt to highlight the major issues associated with these capital-intensive construction projects and provide a basic understanding of the types of issues that must be addressed during this process.
There are four major types of electric substations. The first type is the switchyard at a generating station. These facilities connect the generators to the utility grid and also provide off-site power to the plant. Generator switchyards tend to be large installations that are typically engineered and constructed by the power plant designers and are subject to planning, finance, and construction efforts different from those of routine substation projects. Because of their special nature, the creation of power plant switchyards will not be discussed here, but the expansion and modifications of these facilities generally follow the same processes as system stations.
The second type of substation, typically known as the customer substation, functions as the main source of electric power supply for one particular business customer. The technical requirements and the business case for this type of facility depend highly on the customerās requirements, more so than on utility needs; so this type of station will also not be the primary focus of this discussion.
The third type of substation involves the transfer of bulk power across the network and is referred to as a system station. Some of these stations provide only switching facilities (no power transformers) whereas others perform voltage conversion as well. These large stations typically serve as the end points for transmission lines originating from generating switchyards and provide the electrical power for circuits that feed transformer stations. They are integral to the long-term reliability and integrity of the electric system and enable large blocks of energy to be moved from the generators to the load centers. Since these system stations are strategic facilities and usually very expensive to construct and maintain, these substations will be one of the major focuses of this chapter.
The fourth type of substation is the distribution station. These are the most common facilities in power electric systems and provide the distribution circuits that directly supply most electric customers. They are typically located close to the load centers, meaning that they are usually located in or near the neighborhoods that they supply, and are the stations most likely to be encountered by the customers. Due to the large number of such substations, these facilities will also be a focus of this chapter.
Depending on the type of equipment used, the substations could be
ā¢ Outdoor type with air-insulated equipment
ā¢ Indoor type with air-insulated equipment
ā¢ Outdoor type with gas-insulated equipment
ā¢ Indoor type with gas-insulated equipment
ā¢ Mixed technology substations
ā¢ Mobile substations
1.2 Need Determination
An active planning process is necessary to develop the business case for creating a substation or for making major modifications. Planners, operating and maintenance personnel, asset managers, and design engineers are among the various employees typically involved in considering such issues in substation design as load growth, system stability, system reliability, and system capacity; and their evaluations determine the need for new or improved substation facilities. Customer requirements, such as new factories, etc., should be considered, as well as customer relations and complaints. In some instances, political factors also influence this process, as is the case when reliability is a major issue. At this stage, the elements of the surrounding area are defined and assessed and a required in-service date is established.
It is usual for utilities to have long-term plans for the growth of their electric systems in order to meet the anticipated demand. Ten year forecasts are common and require significant input from the engineering staff. System planners determine the capacities of energy required and the requirements for shifting load around the system, but engineering personnel must provide cost info on how to achieve the plannersā goals. Planners conduct studies that produce multiple options and all of these scenarios need to be priced in order to determine the most economical means of serving the customers.
A basic outline of what is required in what area can be summarized as follows: System requirements including
ā¢ Load growth
ā¢ System stability
ā¢ System reliability
ā¢ System capacity
Customer requirements including
ā¢ Additional load
ā¢ Power quality
ā¢ Reliability
ā¢ Customer relations
ā¢ Customer complaints
ā¢ Neighborhood impact
1.3 Budgeting
Part of the long-range plan involves what bulk power substations need to be created or expanded in order to move large blocks of energy around the system as necessary and where do they need to be located. Determinations have to be made as to the suitability of former designs for the area in question. To achieve this, most utilities rely on standardized designs and modular costs developed over time, but should these former designs be unsuitable for the area involved, that is, unlikely to achieve community acceptance, then alternative designs need to be pursued. In the case of bulk power substations, the equipment and land costs can differ greatly from standard designs. Distribution stations, however, are the most common on most systems and therefore have the best known installed costs. Since these are the substations closest to the customers, redesign is less likely...