Machining Processes and Machines
eBook - ePub

Machining Processes and Machines

Fundamentals, Analysis, and Calculations

  1. 282 pages
  2. English
  3. ePUB (mobile friendly)
  4. Available on iOS & Android
eBook - ePub

Machining Processes and Machines

Fundamentals, Analysis, and Calculations

About this book

Machining is one of the eight basic manufacturing processes. This textbook covers the fundamentals and engineering analysis of both conventional and advanced/non-traditional material removal processes along with gear cutting/manufacturing and computer numerically controlled (CNC) machining.

The text provides a holistic understanding of machining processes and machines in manufacturing; it enables critical thinking through mathematical modeling and problem solving, and offers 200 worked examples/calculations and 70 multiple choice questions on machining operations, as well as on CNC machining, with the eBook version offered in color.

This unique book is equally useful to both engineering degree students and production engineers practicing in the manufacturing industry.

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Yes, you can access Machining Processes and Machines by Zainul Huda in PDF and/or ePUB format, as well as other popular books in Technology & Engineering & Mechanics. We have over one million books available in our catalogue for you to explore.

Information

Part I

Fundamentals of Machining and Cutting Tools

1Introduction

1.1WHAT IS MACHINING?

Machining is a subtractive manufacturing process that involves material removal, usually in the form of chips, from a workpiece. In machining, material is removed from a workpiece by using either a cutting tool or an energy source. In traditional machining, material removal is accompanied by the formation of chips, which is accomplished by use of a cutting tool with cutting edge(s). On the other hand, non-traditional machining (NTM) processes are chip-less material removal processes that involve the use of energy for material cutting. The traditional machining operations include turning, drilling, milling, shaping/planing, broaching, grinding, and the like (see Section 1.3).
Machining may be considered as a system consisting of the workpiece, the cutting tool, and the equipment (machine tool). In machining, there exists a relative motion between the tool and the work; the primary motion is called cutting speed, whereas the secondary motion is called feed. In general, there are three fundamental cutting conditions: (a) cutting speed, (b) feed, and (c) depth of cut. Cutting speed is the greatest of the relative velocities of cutting tool or workpiece. For example, in turning machining operation, the surface speed of the workpiece is the cutting speed (v), usually expressed in m/min (see Figure 1.1). Feed (f) is the distance moved by the tool (or by the work) per revolution, usually expressed as mm/rev. Depth of cut (d) is the distance the cutting tool penetrates into the work.
image
FIGURE 1.1Turning operation (d = depth of cut; f = feed, V = surface speed, N = rotational sp...

Table of contents

  1. Cover
  2. Half Title
  3. Title Page
  4. Copyright Page
  5. Table of Contents
  6. Preface
  7. Acknowledgements
  8. Author
  9. Part I: Fundamentals of Machining and Cutting Tools
  10. Part II: Conventional Machining and Gear Manufacturing
  11. Part III: Grinding/Abrasive Machining Processes
  12. Part IV: Advanced/Non-Traditional Machining
  13. Answers