Quality Analysis of Additively Manufactured Metals

Simulation Approaches, Processes, and Microstructure Properties

Javad Kadkhodapour, Siegfried Schmauder, Felix Sajadi

• Publisher: Elsevier
• Year: 2022
• Print ISBN: 9780323886642
• eBook ISBN: 9780323886499
• Topic: Technology & Engineering
• Subtopic: Mechanical Engineering
• Index: Technology & Engineering

Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. - Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures - Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals - Includes simulation results, experimental data and case studies

Table of contents

• Cover
• Front Matter
• Table of Contents
• Copyright
• Contributors
• List of Illustrations
• List of Tables
• Chapter One : Standards for metal additive manufacturing: Quality and quality control procedures
• Chapter Two : Processing-microstructure-property relationship for AM metals and the effect of thermal properties
• Chapter Three : Process-dependent material characteristics of DMLS-manufactured specimens
• Chapter Four : Structural defects and mechanical properties of additively manufactured parts
• Chapter Five : Microstructural features in metallic parts made by AM
• Chapter Six : Additive manufacturing processes for metals
• Chapter Seven : Postprocess treatments for surface quality improvement, mitigation of defects, and microstructural control
• Chapter Eight : Linking materials systems approach to alloy design and part qualification for laser powder bed fusion additive manufacturing
• Chapter Nine : Microstructure and mechanical property correlation for additively manufactured aluminum-silicon alloys
• Chapter Ten : A multiscale simulation approach to parametric investigation of process parameters in the characteristics and mechanical properties of AlSi10Mg parts manufactured by LPBF
• Chapter Eleven : Residual stress analysis and geometrical tolerances in powder bed fusion and direct energy deposition processes
• Chapter Twelve : Wire arc additive manufacturing of light metals: From experimental investigation to numerical process simulation and microstructural modeling
• Chapter Thirteen : Predictive simulation of microstructural pattern in additively manufactured metallic materials
• Chapter Fourteen : Rapid alloying in additive manufacturing using integrated computational materials engineering
• Chapter Fifteen : Prospects of additively manufactured nickel aluminum bronzes for marine applications
• Chapter Sixteen : Quality of AM implants in biomedical application
• Chapter Seventeen : Quality of AM parts in automotive application: Design-process-property relation for automotive parts
• Chapter Eighteen : Metal-3D-printed permeable leading edges for airfoil noise reduction
• Chapter Nineteen : Highly efficient and resource-saving function-integrated additively manufactured components for the mobility of tomorrow
• Index
• A