Chemistry
Fractional Distillation
Fractional distillation is a process used to separate mixtures of liquids with different boiling points. It involves heating the mixture to vaporize the components and then cooling and condensing the vapors at different temperatures to collect the individual components. This technique is commonly used in the petroleum industry to separate crude oil into its various components such as gasoline, diesel, and kerosene.
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10 Key excerpts on "Fractional Distillation"
- Kenneth Williamson, Katherine Masters(Authors)
- 2016(Publication Date)
- Cengage Learning EMEA(Publisher)
As a purification method, distillation, particularly Fractional Distillation, re-quires larger amounts of material than recrystallization, liquid/liquid extraction, or chromatography. Performing a Fractional Distillation on less than 1 g of material is virtually impossible. Fractional Distillation can be carried out on a scale of about 3–4 g at a minimum. As will be seen in Chapters 8, 9, and 10, various types of chro-matography are used for separations of milligram quantities of liquids. L I Q U I D M I X T U R E S If two different liquid compounds are mixed, the vapor above the mixture will contain some molecules of each component. Let us consider a mixture of cyclo-hexane and toluene. The vapor pressures, as a function of temperature, are plotted in Figure 5.2. When the vapor pressure of the liquid equals the applied pressure, the liquid boils. Figure 5.2 shows that at 760 mm Hg (standard atmospheric pres-sure), these pure liquids boil at about 81°C and 111°C, respectively. If one of these pure liquids were to be distilled, we would find that the boiling point of the liquid would equal the temperature of the vapor, and that the temperature of the vapor would remain constant throughout the distillation. Height equivalent to a theoreti-cal plate (HETP). Equilibration is slow. Good Fractional Distillation takes a long time. Overflow pipe FIG. 5.1 A bubble plate distilling column. Copyright 2017 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it. 90 Macroscale and Microscale Organic Experiments Figure 5.3 is a boiling point composition diagram for the cyclohexane-toluene system.- No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Academic Studio(Publisher)
As a result, simple distillation is usually used only to separate liquids whose boiling points differ greatly (rule of thumb is 25 °C), or to separate liquids from involatile solids or oils. For these cases, the vapor pressures of the components are usually sufficiently different that Raoult's law may be neglected due to the insignificant contribution of the less volatile component. In this case, the distillate may be sufficiently pure for its intended purpose. Fractional Distillation For many cases, the boiling points of the components in the mixture will be sufficiently close that Raoult's law must be taken into consideration. Therefore, Fractional Distillation must be used in order to separate the components well by repeated vaporization-condensation cycles within a packed fractionating column. This separation, by successive distillations, is also referred to as rectification . As the solution to be purified is heated, its vapors rise to the fractionating column. As it rises, it cools, condensing on the condenser walls and the surfaces of the packing material. Here, the condensate continues to be heated by the rising hot vapors; it vaporizes once more. However, the composition of the fresh vapors are determined once again by Raoult's law. Each vaporization-condensation cycle (called a theoretical plate ) will yield a purer solution of the more volatile component. In reality, each cycle at a given temperature does not occur at exactly the same position in the fractionating column; theoretical plate is thus a concept rather than an accurate description. More theoretical plates lead to better separations. A spinning band distillation system uses a spinning band of Teflon or metal to force the rising vapors into close contact with the descending condensate, increasing the number of theoretical plates. Steam distillation Like vacuum distillation, steam distillation is a method for distilling compounds which are heat-sensitive. - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Academic Studio(Publisher)
As a result, simple distillation is usually used only to separate liquids whose boiling points differ greatly (rule of thumb is 25 °C), or to separate liquids from involatile solids or oils. For these cases, the vapor pressures of the components are usually sufficiently different that Raoult's law may be neglected due to the insignificant contribution of the less volatile component. In this case, the distillate may be sufficiently pure for its inte-nded purpose. Fractional Distillation For many cases, the boiling points of the components in the mixture will be sufficiently close that Raoult's law must be taken into consideration. Therefore, fractional distill-ation must be used in order to separate the components well by repeated vaporization-condensation cycles within a packed fractionating column. This separation, by successive distillations, is also referred to as rectification . As the solution to be purified is heated, its vapors rise to the fractionating column. As it rises, it cools, condensing on the condenser walls and the surfaces of the packing material. Here, the condensate continues to be heated by the rising hot vapors; it vaporizes once more. However, the composition of the fresh vapors are determined once again by Raoult's law. Each vaporization-condensation cycle (called a theoretical plate ) will yield a purer solution of the more volatile component. In reality, each cycle at a given temperature does not occur at exactly the same position in the fractionating col-umn; theoretical plate is thus a concept rather than an accurate description. More theoretical plates lead to better separations. A spinning band distillation system uses a spinning band of Teflon or metal to force the rising vapors into close contact with the descending condensate, increasing the number of theoretical plates. Steam distillation Like vacuum distillation, steam distillation is a method for distilling compounds which are heat-sensitive. - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Learning Press(Publisher)
As a result, simple distillation is usually used only to separate liquids whose boiling points differ greatly (rule of thumb is 25 °C), or to separate liquids from involatile solids or oils. For these cases, the vapor pressures of the components are usually sufficiently different that Raoult's law may be neglected due to the insignificant contribution of the less volatile component. In this case, the distillate may be sufficiently pure for its intended purpose. Fractional Distillation For many cases, the boiling points of the components in the mixture will be sufficiently close that Raoult's law must be taken into consideration. Therefore, fractional distil-lation must be used in order to separate the components well by repeated vaporization-condensation cycles within a packed fractionating column. This separation, by successive distillations, is also referred to as rectification . As the solution to be purified is heated, its vapors rise to the fractionating column. As it rises, it cools, condensing on the condenser walls and the surfaces of the packing material. Here, the condensate continues to be heated by the rising hot vapors; it vaporizes once more. However, the composition of the fresh vapors are determined once again by Raoult's law. Each vaporization-condensation cycle (called a theoretical plate ) will yield a purer solution of the more volatile component. In reality, each cycle at a given temperature does not occur at exactly the same position in the fractionating column; theoretical plate is thus a concept rather than an accurate description. More theoretical plates lead to better separations. A spinning band distillation system uses a spinning band of Teflon or metal to force the rising vapors into close contact with the descending condensate, increasing the number of theoretical plates. Steam distillation Like vacuum distillation, steam distillation is a method for distilling compounds which are heat-sensitive. - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- University Publications(Publisher)
________________________ WORLD TECHNOLOGIES ________________________ Industrial distillation is typically performed in large, vertical cylindrical columns (as shown in images 1 and 2) known as distillation towers or distillation columns with diameters ranging from about 65 centimeters to 11 meters and heights ranging from about 6 meters to 60 meters or more. Principle Image 3: Chemical engineering schematic of Continuous Binary Fractional Distillation tower. A binary distillation separates a feed mixture stream into two fractions: one distillate and one bottoms fractions. The principle for continuous distillation is the same as for normal distillation: when a liquid mixture is heated so that it boils, the composition of the vapor above the liquid differs from the liquid composition. If this vapor is then separated and condensed into a liquid, it becomes richer in the lower boiling component(s) of the original mixture. This is what happens in a continuous distillation column. A mixture is heated up, and routed into the distillation column. On entering the column, the feed starts flowing down but part of it, the component(s) with lower boiling point(s), vaporizes and rises. However, as it rises, it cools and while part of it continues up as vapor, some of it (enriched in the less volatile component) begins to descend again. Image 3 depicts a simple continuous Fractional Distillation tower for separating a feed stream into two fractions, an overhead distillate product and a bottoms product. The lightest products (those with the lowest boiling point or highest volatility) exit from the top of the columns and the heaviest products (the bottoms, those with the highest boiling point) exit from the bottom of the column. The overhead stream may be cooled and condensed using a water-cooled or air-cooled condenser. The bottoms reboiler may be a steam-heated or hot oil-heated heat exchanger, or even a gas or oil-fired furnace. - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Library Press(Publisher)
For these cases, the vapor pressures of the components are usually sufficiently different that Raoult's law may be neglected due to the insignificant contribution of the less volatile component. In this case, the distillate may be sufficiently pure for its intended purpose. Fractional Distillation For many cases, the boiling points of the components in the mixture will be sufficiently close that Raoult's law must be taken into consideration. Therefore, fractional ____________________ WORLD TECHNOLOGIES ____________________ distillation must be used in order to separate the components well by repeated vaporization-condensation cycles within a packed fractionating column. This separation, by successive distillations, is also referred to as rectification . As the solution to be purified is heated, its vapors rise to the fractionating column. As it rises, it cools, condensing on the condenser walls and the surfaces of the packing material. Here, the condensate continues to be heated by the rising hot vapors; it vaporizes once more. However, the composition of the fresh vapors are determined once again by Raoult's law. Each vaporization-condensation cycle (called a theoretical plate ) will yield a purer solution of the more volatile component. In reality, each cycle at a given temperature does not occur at exactly the same position in the fractionating column; theoretical plate is thus a concept rather than an accurate description. More theoretical plates lead to better separations. A spinning band distillation system uses a spinning band of Teflon or metal to force the rising vapors into close contact with the descending condensate, increasing the number of theoretical plates. Steam distillation Like vacuum distillation, steam distillation is a method for distilling compounds which are heat-sensitive. This process involves bubbling steam through a heated mixture of the raw material. - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Academic Studio(Publisher)
Industrial distillation Typical industrial distillation towers ________________________ WORLD TECHNOLOGIES ________________________ Large scale industrial distillation applications include both batch and continuous fractional, vacuum, azeotropic, extractive, and steam distillation. The most widely used industrial applications of continuous, steady-state Fractional Distillation are in petroleum refineries, petrochemical and chemical plants and natural gas processing plants. Industrial distillation is typically performed in large, vertical cylindrical columns known as distillation towers or distillation columns with diameters ranging from about 65 centimeters to 16 meters and heights ranging from about 6 meters to 90 meters or more. When the process feed has a diverse composition, as in distilling crude oil, liquid outlets at intervals up the column allow for the withdrawal of different fractions or products having different boiling points or boiling ranges. The lightest products (those with the lowest boiling point) exit from the top of the columns and the heaviest products (those with the highest boiling point) exit from the bottom of the column and are often called the bottoms . Diagram of a typical industrial distillation tower Industrial towers use reflux to achieve a more complete separation of products. Reflux refers to the portion of the condensed overhead liquid product from a distillation or fractionation tower that is returned to the upper part of the tower as shown in the schematic diagram of a typical, large-scale industrial distillation tower. Inside the tower, the downflowing reflux liquid provides cooling and condensation of the upflowing vapors thereby increasing the efficiency of the distillation tower. The more reflux that is provided for a given number of theoretical plates, the better the tower's separation of lower boiling materials from higher boiling materials. - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Research World(Publisher)
For these cases, the vapor pressures of the components are usually sufficiently different that Raoult's law may be neglected due to the insignificant contribution of the less volatile component. In this case, the distillate may be sufficiently pure for its intended purpose. Fractional Distillation For many cases, the boiling points of the components in the mixture will be sufficiently close that Raoult's law must be taken into consideration. Therefore, Fractional Distillation must be used in order to separate the components well by repeated vaporization-condensation cycles within a packed fractionating column. This separation, by successive distillations, is also referred to as rectification . As the solution to be purified is heated, its vapors rise to the fractionating column. As it rises, it cools, condensing on the condenser walls and the surfaces of the packing material. Here, the condensate continues to be heated by the rising hot vapors; it vaporizes once more. However, the composition of the fresh vapors are determined once again by Raoult's law. Each vaporization-condensation cycle (called a theoretical plate ) will yield a purer solution of the more volatile component. In reality, each cycle at a given temperature does not occur at exactly the same position in the fractionating column; theoretical plate is thus a concept rather than an accurate description. More theoretical plates lead to better separations. A spinning band distillation system uses a spinning band of Teflon or metal to force the rising vapors into close contact with the descending condensate, increasing the number of theoretical plates. Steam distillation Like vacuum distillation, steam distillation is a method for distilling compounds which are heat-sensitive. This process involves bubbling steam through a heated mixture of the raw material. By Raoult's law, some of the target compound will vaporize (in accordance with its partial pressure). - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Academic Studio(Publisher)
For these cases, the vapor pressures of the components are usually sufficiently different that Raoult's law may be neglected due to the insignificant contribution of the less volatile component. In this case, the distillate may be sufficiently pure for its intended purpose. Fractional Distillation For many cases, the boiling points of the components in the mixture will be sufficiently close that Raoult's law must be taken into consideration. Therefore, Fractional Distillation must be used in order to separate the components well by repeated vaporization-condensation cycles within a packed fractionating column. This separation, by successive distillations, is also referred to as rectification . ______________________________ WORLD TECHNOLOGIES ______________________________ As the solution to be purified is heated, its vapors rise to the fractionating column. As it rises, it cools, condensing on the condenser walls and the surfaces of the packing material. Here, the condensate continues to be heated by the rising hot vapors; it vaporizes once more. However, the composition of the fresh vapors are determined once again by Raoult's law. Each vaporization-condensation cycle (called a theoretical plate ) will yield a purer solution of the more volatile component. In reality, each cycle at a given temperature does not occur at exactly the same position in the fractionating column; theoretical plate is thus a concept rather than an accurate description. More theoretical plates lead to better separations. A spinning band distillation system uses a spinning band of Teflon or metal to force the rising vapors into close contact with the descending condensate, increasing the number of theoretical plates. Steam distillation Like vacuum distillation, steam distillation is a method for distilling compounds which are heat-sensitive. This process involves bubbling steam through a heated mixture of the raw material. - No longer available |Learn more
- (Author)
- 2014(Publication Date)
- Academic Studio(Publisher)
Industrial distillation Typical industrial distillation towers WT ____________________ WORLD TECHNOLOGIES ____________________ Large scale industrial distillation applications include both batch and continuous fractional, vacuum, azeotropic, extractive, and steam distillation. The most widely used industrial applications of continuous, steady-state Fractional Distillation are in petroleum refineries, petrochemical and chemical plants and natural gas processing plants. Industrial distillation is typically performed in large, vertical cylindrical columns known as distillation towers or distillation columns with diameters ranging from about 65 centimeters to 16 meters and heights ranging from about 6 meters to 90 meters or more. When the process feed has a diverse composition, as in distilling crude oil, liquid outlets at intervals up the column allow for the withdrawal of different fractions or products having different boiling points or boiling ranges. The lightest products (those with the lowest boiling point) exit from the top of the columns and the heaviest products (those with the highest boiling point) exit from the bottom of the column and are often called the bottoms . Diagram of a typical industrial distillation tower Industrial towers use reflux to achieve a more complete separation of products. Reflux refers to the portion of the condensed overhead liquid product from a distillation or fractionation tower that is returned to the upper part of the tower as shown in the schematic diagram of a typical, large-scale industrial distillation tower. Inside the tower, the downflowing reflux liquid provides cooling and condensation of the upflowing vapors thereby increasing the efficiency of the distillation tower. The more reflux that is provided for a given number of theoretical plates, the better the tower's separation of lower boiling materials from higher boiling materials.
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