Dairy Processing and Quality Assurance

Ramesh C. Chandan, Arun Kilara, Nagendra P. Shah

• Publisher: Wiley-Blackwell
• Year: 2015
• Print ISBN: 9781118810316
• eBook ISBN: 9781118810309
• Edition: 2
• Topic: Technology & Engineering
• Subtopic: Food Science
• Index: Technology & Engineering

Dairy Processing and Quality Assurance, Second Edition describes the processing and manufacturing stages of market milk and major dairy products, from the receipt of raw materials to the packaging of the products, including the quality assurance aspects.

The book begins with an overview of the dairy industry, dairy production and consumption trends. Next are discussions related to chemical, physical and functional properties of milk; microbiological considerations involved in milk processing; regulatory compliance; transportation to processing plants; and the ingredients used in manufacture of dairy products. The main section of the book is dedicated to processing and production of fluid milk products; cultured milk including yogurt; butter and spreads; cheese; evaporated and condensed milk; dry milks; whey and whey products; ice cream and frozen desserts; chilled dairy desserts; nutrition and health; sensory evaluation; new product development strategies; packaging systems; non-thermal preservation technologies; safety and quality management systems; and dairy laboratory analytical techniques.

This fully revised and updated edition highlights the developments which have taken place in the dairy industry since 2008. The book notably includes:

• New regulatory developments
• The latest market trends
• New processing developments, particularly with regard to yogurt and cheese products
• Functional aspects of probiotics, prebiotics and synbiotics
• A new chapter on the sensory evaluation of dairy products

Intended for professionals in the dairy industry, Dairy Processing and Quality Assurance, Second Edition, will also appeal to researchers, educators and students of dairy science for its contemporary information and experience-based applications.

1
Dairy Processing and Quality Assurance: An Overview

Ramesh C.Chandan

Global Technologies, Inc., Coon Rapids, MN 55448, USA

Introduction

Dairy processing involves conversion of raw milk into fluid milk products, and an array of dairy products such as butter, yogurt and fermented milks, cheeses, dry milk powders, dry whey products, ice cream, and frozen desserts, and refrigerated desserts.

Factors related to the cow such as breed, intervals of milking, stages of milking, different quarters of udder, lactation period, season, feed, nutritional level, environmental temperature, health status, age, weather, estrus cycle, gestation period and exercise are known to cause variations in fat, protein, lactose and mineral levels in milk derived from individual cows. In general, these variations tend to average out and display an interesting pattern in commercial milk used by the processors. However, the seasonal variations in major milk constituents are relevant to the processor since they impact important properties of finished products. In general, in the United States, approximately 10% variation in fat and protein is observed in milk received in July–August (lowest level) as compared to milk delivered in October–November (highest level). Subsequently, functional contribution of milk proteins (viscosity in yogurt, buttermilk as well as curd firmness in cheese manufacture) also follows similar trend. Furthermore, cheese yield and whey protein production are also negatively affected by seasonal variations in milk composition.

The concentration of minerals such as chloride, phosphates, and citrates of potassium, sodium, calcium, and magnesium in milk is important in processing, nutritive value, and shelf life of dairy products. Their concentration is <1% in milk but are involved in heat stability of milk, alcohol coagulation of milk, age-thickening of sweetened condensed milk, feathering of coffee cream, rennin coagulation, and clumping of fat globules on homogenization. All the minerals considered essential for human nutrition are found in milk (Chandan, 2007a).

From consumer standpoint, quality factors associated with milk are appearance, color, and sensory attributes such as aroma, flavor, and mouthfeel.

The color of milk is perceived by consumer to be indicative of purity and richness. The white color of milk is due to the scattering of reflected light by the inherent ultramicroscopic particles, fat globules, colloidal casein micelles, and calcium phosphate. The intensity of white color is directly proportional to size and number of particles in suspension. Homogenization increases the surface area of fat globules significantly as a result of breakup of larger globules. Accordingly, homogenized milk and cream are whiter than nonhomogenized counterparts. After the precipitation of casein and fat by the addition of a dilute acid or rennet, whey is separated, which possesses a green–yellow color due to the pigment riboflavin. The depth of color varies with the amount of fat remaining in the whey. Lack of fat globules gives skim milk a blue tinge. Physiological disturbances in the cow make the milk bluer.

Cow's milk contains pigments carotene and xanthophylls, which tend to give golden yellow color to the milk. Guernsey and Jersey breeds produce especially golden yellow milk. Milk from goats, sheep, and water buffalo tends to be much whiter in color because their milk lacks the pigments.

The flavor (taste and aroma) of milk is critical to its assessment criterion of quality by the consumer. Flavor is an organoleptic property where both odor and taste interact. The sweet taste of lactose is balanced against the salty taste of chloride, and both are somewhat moderated by proteins. This balance is maintained over a fairly wide range of milk composition even when chloride ion varies from 0.06 to 0.12%. Saltiness can be detected organoleptically in samples containing 0.12% or more of chloride ion...

Table of contents

• Cover
• Title Page
• Copyright
• Contributors
• Preface to the Second Edition
• Preface to the First Edition
• Chapter 1: Dairy Processing and Quality Assurance: An Overview
• Chapter 2: Dairy Industry: Production and Consumption Trends
• Chapter 3: Mammary Gland and Milk Biosynthesis: Nature's Virtual Bioprocessing Factory
• Chapter 4: Chemical Composition, Physical, and Functional Properties of Milk and Milk Ingredients
• Chapter 5: Microbiological Considerations Related to Dairy Processing
• Chapter 6: Regulations for Product Standards and Labeling
• Chapter 7: Milk from Farm to Plant
• Chapter 8: Dairy-Based Ingredients
• Chapter 9: Fluid Milk Products
• Chapter 10: Cultured Milk and Yogurt
• Chapter 11: Butter and Fat Spreads: Manufacture and Quality Assurance
• Chapter 12: Cheese
• Chapter 13: Evaporated and Sweetened Condensed Milks
• Chapter 14: Dry Milk Products
• Chapter 15: Whey and Whey Products
• Chapter 16: Ice Cream and Frozen Desserts
• Chapter 17: Puddings and Dairy-Based Desserts
• Chapter 18: Role of Milk and Dairy Foods in Nutrition and Health
• Chapter 19: Sensory Evaluation of Milk and Milk Products
• Chapter 20: Product Development Strategies
• Chapter 21: Packaging Milk and Milk Products
• Chapter 22: Potential Applications of Nonthermal Processing Technologies in the Dairy Industry
• Chapter 23: Management Systems for Safety and Quality
• Chapter 24: Laboratory Analysis of Milk and Dairy Products
• Index
• End User License Agreement